Panel installation
Critical itemMetal panels must be straight, properly overlapped, with correct fastener placement. Panels must allow for thermal expansion.
Standard
Metal panels must be straight, properly overlapped, with correct fastener placement. Panels must allow for thermal expansion.
How to check
1. Sight along panel edges — should be straight with no waviness (oil-canning)
2. Check panel overlap direction — should be away from prevailing wind
3. Verify screw placement — on ribs/high points for exposed fastener panels, at proper spacing
4. Check that rubber gaskets on screws are not over-compressed or under-tightened
5. Verify panels overhang eave by 1-2" (water drips into gutter)
6. Check end laps — minimum 6" overlap, sealant between
7. Verify ridge cap is properly installed and sealed
Common problems
- Oil-canning (waviness in flat areas — cosmetic but common complaint)
- Screws over-driven (compresses gasket, causes leaks)
- Screws under-driven (gasket doesn't seal)
- Wrong overlap direction (wind drives rain under panels)
- Missing sealant at end laps
- Panels not aligned (visible from ground)